As warehouse automation continues to advance, businesses are finding innovative ways to maximise space and efficiency. Many facilities underutilise their vertical space, meaning valuable square metres are going to waste. Tiered mezzanine floors coupled with robotics are becoming a common place in e-commerce and other industries.
These structures not only increase usable warehouse space but also create the perfect environment for autonomous mobile robots (AMRs) and other robotics to perform tasks like picking, packing, and sorting. Here’s everything you need to know about mezzanine floors for robotics and how they can transform your operations.
Why Mezzanine Floors for Robotics?
Tiered mezzanine floors offer a cost-effective way to expand warehouse capacity without the need for additional real estate. By utilising vertical space, businesses can double or even triple their operational footprint. When designed for robots, these mezzanines become even more efficient, as they integrate seamlessly with automation systems, improving workflows and reducing manual labour.
Key Features of Mezzanine Floors for Robots:
- Multi-Level Storage: Optimised for vertical scalability, allowing businesses to store more goods in the same footprint.
- Durable Construction: Built to support heavy loads and withstand rigorous use by both humans and robots.
- Customisable Design: Adaptable to specific operational needs, including access control, shelving, and lighting.
- Robot Floor Integration: A seamless, durable resin can be laid onto timber mezzanines designed to handle the demands of constant robotic traffic.
What is Robot Floor Resin Flooring?
A Robot Floor is a specialised resin flooring solution, unique to the Robot Floor partnership and for use with AMRs and other robotics. Applied directly to the mezzanine deck, it creates a smooth, durable, waterproof, and easy-to-maintain surface especially for robots.
Key Benefits of Robot Floor:
- Electro Static Dissipative Flooring: Robot Floor has a built in additive that dissipates static across the surface so you never build up enough charge to get a shock.
- Anti-Slip Surface: Ensures safe operation for both robots and workers.
- Waterproof: Protects the flooring from spills and water damage from sprinkler systems..
- Seamless Design: Eliminates gaps, rips and bumps, providing a smooth path for robots.
- Energy Efficiency: Reflective surfaces reduce the need for additional lighting.
Since 2018 Robot Floor has been proven in warehouses of leading global retailers, demonstrating its durability and suitability for 24/7 robotic operations.
Avanta UK’s Turnkey Solution
Avanta UK specialises in providing a complete turnkey solution for businesses looking to install mezzanine floors for robotics. The services include:
- Design and Installation: Robust, multi-level mezzanine floors with integrated Robot Floor.
- Safety Features: Compliant machine mesh guarding and access control for secure operations.
- Full Collaboration: Partnering with robotic providers to install grids and commission robots.
- Additional Support: Heating, cooling, lighting, shelving, shoots, lifts and more to create a fully functional warehouse environment.
- Principal Contractor Role: Managing the entire project to ensure seamless delivery.
FAQs About Mezzanine Floors for Robotics
1. How much space can mezzanine floors add to my warehouse?
Mezzanine floors can effectively double or triple your usable warehouse space by utilising vertical storage. Multi-tiered designs allow businesses to optimise their existing footprint without the need for costly expansions.
2. What makes Robot Floor ideal for robotics?
Robot Floor is designed specifically for robotic operations, offering durability, anti-static properties, and a seamless surface that ensures smooth navigation for AMRs and other robots. Its proven performance in high-traffic environments makes it a reliable choice for automated warehouses.
3. Are mezzanine floors compliant with safety regulations?
Yes, mezzanine floors designed for robotics include safety features like machine guarding, access control, sprinkler systems and compliance with other building and operational regulations. Working with a provider like Avanta UK ensures your installation meets all required standards.
Unlock the Full Potential of Your Warehouse
Tiered mezzanine floors for robotics are a forward-thinking solution for businesses looking to scale efficiently and embrace automation. By combining vertical storage with advanced features like Robot Floor, you can optimise space, improve productivity, and stay ahead in the competitive landscape.
Ready to transform your warehouse? Get in touch!